World Class Practices to Avoid Automobile Recalls

Over 48 million automobiles have been recalled in recent years involving the top companies including Toyota, GM, Honda and Ford. The problem is often the flawed production process requirements, flawed FRACAS (Failure Reporting and Corrective Action System), and lack of life cycle integration.

This webinar is presented by Dev Raheja, who has been the veteran consultant to automobile industry for over 25 years. The goal is to identify production defects before it occurs. The trick is to design the manufacturing process right the first time.

Course Objectives:

Since the number of recalls currently is highest in the history of automobiles, senior management staff, all technical managers must lead in this effort. There is a vertical integration of defect prevention before a manufacturing process is chosen. If the whole design team also attends, it can design the product to avoid vulnerability to operator errors and process variability.

Course Outline:

• Zero defects should be the only standard of performance in manufacturing
• Types of flaws in manufacturing requirements
• Doing right the first time results from management leadership
• Heuristics for designing out manufacturing defects
• Manufacturability analysis during device design
• Process analysis tools
• Process Failure Mode and Effects Analysis
• Avoiding Failure Mode and Effects Analysis mistakes
• Defect mitigation methods
• Fault Tree Analysis, a world class practice for defect prevention
• Examples of world class practices

What You Get:

• Training Materials
• Live Q&A Session with our Expert
• Participation Certificate
• Access to Signup Community (Optional)
• Reward Points

Who Will Benefit:

• Senior management
• R&D Managers and Engineers
• Product Development Managers and Engineers
• Manufacturing Managers and Engineers
• Reliability Managers and Engineers
• Corporate Legal Staff
• Marketing Managers
• Service Engineering Managers
• Anyone interested in preventing defects and recalls


Contact Us



Dev Raheja, MS,CSP, is an international Risk Management and Quality Assurance consultant for Healthcare,medical device, and aerospace industry for over 25 years. He applies evidence base safety techniques from a variety of industries to healthcare. He is a trainer, author of the books Safer Hospital Care, Assurance Technologies Principles and Practices, and Design for Reliability. He shows clients how to come up with elegant solutions using creativity and innovation. Being a true international consultant, he has conducted training in several countries including Sweden, Australia, Japan, Germany, UK, Singapore, Taiwan, South Africa, Finland, and Brazil. He helped a major Midwest company from going out of business to becoming a world leader by eliminating safety mishaps. Prior to be coming a consultant in 1982 he worked at GE healthcare as Supervisor of Quality Assurance and Manager of Manufacturing, and at Booz-Allen &Hamilton as Risk Management consultant for nuclear and mass transportation industry.

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